Precision CNC Turning Service Material Selection

In the selection of materials, we adhere to the principle of high standards and diversity. In terms of metal materials, covering aluminum alloy, brass, copper, stainless steel, titanium alloy, alloy steel, etc., exclusive processing technology is formulated for different material characteristics, such as low cutting temperature control of titanium alloy, tool wear prevention of stainless steel, etc., to ensure that the material properties are fully utilized in the processing process. For non-metallic materials, including engineering plastics, ceramics, etc., we also have mature processing experience to meet the material needs under special working conditions. All materials are from well-known suppliers in the industry, and through spectral analysis, metallographic detection and other quality checkpoints, from the source to lay a solid quality foundation for precision machining.

Precision CNC Turning Service production process

Our precision CNC turning production process adopts the whole process digital and intelligent management mode. In the early stage, the professional engineer team is deeply connected with the customer, with the help of CAD/CAM software for 3D modeling and process simulation, and optimizes the toolpath and cutting parameters by simulating the machining process to ensure the feasibility and efficiency of the solution. In the production stage, the technician accurately clamps the raw material to the CNC lathe, and the equipment automatically calls the preset program to perform the processing task. In the process, the intelligent monitoring system collects key data such as cutting force, spindle speed, and tool wear in real time, and triggers an early warning and automatically adjusts parameters once there is an abnormality. Each completed process will be used to detect the size and shape and position tolerances of the online testing equipment, and correct the error in time to ensure that the final product meets the precision machining standards.

Precision CNC Turning Service finish

In order to improve the performance and quality of precision parts, we provide a variety of refined surface treatment solutions. In terms of functional surface treatment, anodizing, electroless nickel plating and other processes can significantly enhance the corrosion resistance, wear resistance and hardness of parts; PVD coating technology imparts parts with a low coefficient of friction and high surface hardness, making them suitable for high-speed moving components. In terms of decorative treatment, through electroplating, vacuum coating, baking paint and other processes, different texture effects such as mirror, frosted, and metal drawing can be realized. For special needs, we also provide customized processing such as laser texture engraving and micro-arc oxidation. All surface treatments are completed in a standardized workshop with constant temperature and humidity, and have undergone strict quality inspection such as salt spray test and hardness test to ensure long-term stability of the treatment effect.

Precision CNC Turning Service Dimensional Inspection

We have built a comprehensive, multi-level precision dimensional inspection system. Equipped with high-end testing equipment such as 2D imager, coordinate measuring instrument, and roundness meter, it can carry out non-contact and contact measurement of parts with micron-level accuracy, and accurately obtain data such as size, shape, and position. Industrial electron microscopes and metallographic analyzers are used to inspect the microstructure and ensure that the internal quality of the part is up to standard. At the same time, the experienced quality inspection team uses high-precision micrometers, thread gauges and other tooling and inspection tools to manually review the key dimensions. For mass-produced parts, we use statistical process control (SPC) method to monitor and analyze the production process in real time, strictly control product quality, and ensure that every delivered precision part meets the design requirements.

Precision CNC Turning Service product applications

Our precision CNC turning services are widely used in several high-end manufacturing fields. In the aerospace field, it manufactures precision transmission components and structural parts for aircraft engines and satellite navigation systems to meet the needs of lightweight and high strength; In the automotive industry, it provides high-precision shaft parts and connectors for new energy vehicle drive motors and autonomous driving sensors to help improve vehicle performance and safety. In the medical device industry, it is used to manufacture pacemaker parts, orthopedic implantable devices, etc., to ensure the high precision and biocompatibility of products; In the field of semiconductor manufacturing, we produce precision moving parts for equipment such as lithography machines and wafer cutting machines to meet the requirements of nanometer precision. In addition, it also serves optical instruments, high-end molds and other industries, and promotes technological innovation and product upgrading in various fields with professional and precise processing services.